Technical progress and application market of coated tools (2)
Professional knives with personality coating <br> <br> Gabriel - Herbert: PVT coating process not only provide services, but also provide design and manufacturing, coating of new technologies, new technology research and development of vacuum coating equipment . By providing services to customers through these aspects, customers are more closely integrated in the application of tools and coatings, which is also the biggest feature of our PVT company. A coating of the past has been used in many industries. If a coating is applied well in one field, it will be said to work well in all fields. The current coatings are specifically developed for market applications and the situation is completely different. Future tool coatings will be more specialized, with different coatings for different cutting parameters, tool materials and materials to be processed in order to maximize tool performance. Rather than using a coating to face all cutting forms and materials, the performance of the tool is greatly limited. Therefore, the future development trend of the coating industry will be: coating manufacturers must work closely with tool manufacturers and tool end users, so that the developed coatings can meet the practical application of these customers. Good materials must be matched with a good coating, plus a good processing environment to achieve the best results, of course, provide good cutting fluid, machine performance. Previous Next
Zhang Jianming: The modern machine processing industry puts forward higher requirements for the tool system. In many occasions, even if the most suitable base material is used, the optimum tool geometry angle, if there is no coating effect, there are many machining tasks. It is impossible to complete. The presence of the coating increases the life of the tool by several times, even dozens of times.
Advanced coating equipment is the foundation platform for advanced coating technology and products. Coating equipment and technology have developed very rapidly in recent years. Taking CemeCon as an example, various CC800s have been developed using HIS (High Energy Ion Magnetron Sputtering) and HIP (High Energy Ion Magnetron Pulse) technology according to different customer requirements. /9 series coating system. CC800/9sinox suitable for R&D, CC800/9MLT suitable for coating of molds and parts, CC800/9JET suitable for small and medium tool manufacturers, and CC800/9XL and ML equipment suitable for high-volume coating processing of standard products. These coatings are designed for flexibility and are easy to maintain and upgrade. Our customers can obtain high-quality coating products through CemeCon's coating centers all over the world. They can also purchase CemeCon coating equipment and develop their own personalized coating products based on CC800/9 coating system. .
Chen Jun: The development of coating equipment and tools is complementary. The entire hard coating industry is on the road to industrialization, the first to serve the tool industry. Early coating equipment was applied to the surface of high speed steel tools coated with TiN, which significantly improved tool performance at the time. As the coating evolved from a simple single-layer process to the current multi-component coating, nano-coating. In order to meet the demanding process requirements, the coating equipment also has a simple process preparation and is gradually developed into a highly reliable and functionally diverse coating center. At the same time, auxiliary equipment and testing equipment are gradually improved. Large tool manufacturing companies build coating centers within the company and use tool coating as a necessary part of production. Coatings are always accompanied by technological innovations in the tool industry.
Pan Gaomin: The R&D team of more than 50 doctors and experts at the headquarters of Oerlikon Balzers in Switzerland has been working on the development and production of new coating products and has made new progress. In terms of tool coating, from the initial single-layer structure of BALINITA titanium nitride coating, to the later composite structure of BALINITB titanium nitride, nanostructured BALINITFUTURANANO titanium aluminide coating to the new generation of G6BALINITALCRONA aluminum chromium coating New coatings are constantly being introduced to meet the needs of the market for high speed cutting and dry cutting. BALINITHELICA coating for ultra-smooth aluminum chrome-plated aluminum with G6 coating for deep-hole machining drills, and high-performance coating BALINITALDURA for hardness machining with hardness greater than HRC60, carbide tool roughing/finishing hard steel coating. The development of coating technology and the development of tool technology are complementary. The continuous development of tool technology will require corresponding coating technology to cooperate with it. The development of coating technology will ensure the maximum performance of tool performance, and Extend tool life under harsh machining conditions and maintain consistent machining quality.
Luo Xun: The knives have become more and more specialized, and the raw materials are also separated from a large number of alloys and steels according to their specific characteristics. Therefore, the coating technology should be reformed according to different workpieces and different working environments to meet a variety of special applications that are increasingly diverse.