Special attention in the actual use of pressure sensors

Special attention in the actual use of pressure sensors
The future of human intelligence is closely tied to sensors, and their development will keep evolving alongside the growing needs of automation. Everyone knows that there are various types of sensors, each with unique applications that are as diverse as they are impressive. In China's massive sensor market, pressure sensors have consistently led the way in intelligent technologies.
Pressure sensors play a crucial role not only in industrial measurement but also in everyday life. In modern times, they are widely used for automated measurements. Similarly, they have become an essential part of the automotive industry, changing rapidly every day. While it may seem surprising, pressure sensors are vital in large mechanical systems. In fact, they are present everywhere — from motorcycles to complex machinery, you can find them hidden in plain sight.
The quality of pressure sensors has always been a concern during production. However, it’s not just the inspection department that determines this; the true test of a sensor’s performance and lifespan lies in the hands of the user. Below are some key considerations when using pressure sensors. The working environment of these devices is often challenging. First, you should avoid any buildup of debris in the piping and ensure the sensor doesn’t come into contact with corrosive or extremely hot media. When measuring gas pressure, the pressure tap should be placed at the top of the pipeline, and the sensor should be mounted above the pipe to allow any accumulated liquid to drain back into the process line. For liquid pressure measurements, the tap should be on the side of the pipe to prevent sediment from clogging the sensor and causing inaccurate readings.
The pressure guiding tube should be installed in an area with minimal temperature fluctuations to ensure stable operation of the sensor. Also, when measuring liquid pressure, the sensor should be placed in a location that avoids direct impact from the fluid to prevent overpressure damage. During winter, outdoor sensors must be protected from freezing to prevent ice expansion from damaging the internal components. When wiring the sensor, make sure the cable passes through a waterproof gland or coiled tube, and tighten the sealing nut to prevent moisture from entering the transmitter housing and causing electrical faults. If measuring steam or high-temperature media, the sensor should be connected to a condenser like a buffer tube, and the operating temperature should not exceed its limits. These precautions are essential for technicians to follow during real-world installations and maintenance.

 
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