Reduce material loss from different links

In the feed production process, material loss can occur during several stages, including cooling, granulation, and conditioning. One of the main causes is **dust loss**, which happens due to insufficient suction in the dust collection system during the cooling phase. When the dust collector isn't effective, fine particles escape into the environment, leading to wasted raw materials. Additionally, dust can accumulate in the cooling ducts and the granulator, further contributing to material loss. Another common issue is **residual material loss** caused by the conditioner and granulator. If the temperature in the conditioner is not properly controlled, it can leave behind residue, increasing the need for frequent cleaning. Reducing the number of cleanings and optimizing the conditioning process can help minimize these losses. **Water loss** is another factor. Although steam is often added during granulation, the final product usually has lower moisture content after cooling. Therefore, controlling the initial moisture level of the raw materials is essential to reduce overall water loss. **Regranulation loss** can also occur if the granulator is operated improperly, leading to re-baking or re-granulation. Following proper granulation procedures and ensuring correct operation can significantly reduce this type of waste. Lastly, **cooling time control** plays a crucial role. Understanding the cooling characteristics of the product and adjusting the cooling time accordingly can maximize efficiency and minimize material loss. Proper maintenance and regular monitoring of the cooling system are also key to achieving optimal performance. By addressing these factors—dust management, moisture control, proper conditioning, accurate granulation, and efficient cooling—feed mills can greatly reduce material loss and improve overall productivity.

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